Allied · Furnace troubleshooting

Exhaust transitions in upflow and horizontal runs

A95/A93/95G1/92G1UH

What is going on

Figures 22 and 23 in the Allied manual show typical exhaust connections for upflow and horizontal runs. The short version: you can go up in pipe size, but only where the manual allows it, and the exhaust and intake pipe stay the same diameter. Take a look at the figures before cutting any pipe.

Likely causes

  • Pipe size transition made in the wrong place or run direction
  • Long 2 in. section or step-up that traps condensate
  • Exhaust and intake pipe of different diameters

Check in this order

  1. In upflow direct or non-direct vent, make the transition in vertical runs only.
  2. In horizontal runs, keep any 2 in. step-up as short as possible and keep the bend within 45 degrees.
  3. Keep the maximum straight 2 in. section at the exhaust connection at 12 in.
  4. Use the same diameter for the exhaust pipe and the intake pipe.
  5. Compare your layout to figures 22 and 23 before gluing.

Applies to: Upflow and horizontal direct or non-direct vent

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Source: Allied 92G1UH installation manual, p. 20 (PDF p. 20). Written in our own words; check the manual for your exact model.

For licensed technicians. Gas, electrical and refrigerant work must be done by a qualified, licensed person. Shut off power and gas before servicing, never bypass a safety control, and follow the manufacturer’s manual for the exact model; it and local codes always take priority. HVACopedia is not affiliated with any manufacturer; brand and model names only identify the equipment.