Napoleon · Gas fireplace troubleshooting

Oil-canning (popping/banging metal noise)

What is going on

Metal pops or bangs as it heats/cools. The sooner after ignition it happens, the closer it is to the heat source.

Likely causes

  • Loose screws/panels/baffle in firebox
  • Vent not supported
  • Vent collar stressed
  • Burrs at screws behind upper louvres
  • Unsealed 7" vent (cold days)
  • Compressed venting (top vent)

Check in this order

  1. Early after ignition check the firebox heat shield, log support and baffle for loose or stripped screws; tighten or replace.
  2. Late after ignition support the vent pipe every three feet.
  3. Relieve stress on the vent collar by adjusting the venting.
  4. Check screws behind the upper louvres on the zero-clearance shell for burrs/tears; file smooth.
  5. Worse on cold days seal the 7" vent pipe and area around it.
  6. Top vent units make sure the venting did not compress when the unit was slid into place.

Applies to: Napoleon gas fireplaces - direct vent, natural vent and vent-free (general service manual)

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Source: Napoleon (Wolf Steel) Service Manual W415-0118, Part 4 Other Issues, Oil-Canning Flowchart, p.28. Written in our own words; check the manual for your exact model.

For licensed technicians. Gas, electrical and refrigerant work must be done by a qualified, licensed person. Shut off power and gas before servicing, never bypass a safety control, and follow the manufacturer’s manual for the exact model; it and local codes always take priority. HVACopedia is not affiliated with any manufacturer; brand and model names only identify the equipment.