Rinnai · Tankless water heater troubleshooting
Hot water still flowing with the unit off (bleed-down or cross-over)
What is going on
Water keeps flowing at fixtures after the hot supply is shut off. The cause is a faulty fixture, check valve, cross-over, or mixing valve.
Likely causes
- Faulty fixture diaphragm
- Faulty check valve in the plumbing or circulation return
- Cross-over in the plumbing
- Faulty mixing valve
Check in this order
- Ask the customer to describe the problem.
- Turn off the hot water ball valve on the Rinnai valve kit at the unit. Open a hot fixture and wait about two minutes for residual water to drain.
- If water still flows at any rate, find and repair the faulty fixture, check valve or cross-over.
- If there is a circulation loop, close the loop's shut-off valve in the return line. If flow stops, the loop is clear.
- At each single-handle fixture, close the cold ball valve one at a time and watch flow. If flow stops, reopen the last valve closed. If flow restarts, that fixture has a bad diaphragm; replace the insert or add a hot-line check valve.
- If the location has a mixing valve, isolate it and shut off its cold feed. If the water stays at temperature, the mixing valve is the problem.
Applies to: SENSEI and Non-SENSEI series
More tankless water heater guides
- Checking PC board fuses and thermistors
- CO sensor / combustion air fault (code number not printed on these pages)
- CO sensor voltage check (PCB connector C1)
- Code 12 or 19 appears immediately after water flow starts (no flame in burner box)
- Cold water sandwich (temperature swings at fixture)
- Water leaking from pump housing
Take it to the job
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Source: Troubleshooting Tankless Water Heater Diagnostic Codes, p. 62. Written in our own words; check the manual for your exact model.
For licensed technicians. Gas, electrical and refrigerant work must be done by a qualified, licensed person. Shut off power and gas before servicing, never bypass a safety control, and follow the manufacturer’s manual for the exact model; it and local codes always take priority. HVACopedia is not affiliated with any manufacturer; brand and model names only identify the equipment.