Motor data
Speeds, efficiency, fuses, code letters, insulation and motor types.
Motor speed by poles
| Poles | 60 Hz synchronous | 60 Hz full load | 50 Hz synchronous | 50 Hz full load |
|---|---|---|---|---|
| 2 | 3600 | about 3450 | 3000 | about 2850 |
| 4 | 1800 | about 1750 | 1500 | about 1450 |
| 6 | 1200 | about 1150 | 1000 | about 950 |
RPM = 120 × Hz ÷ poles. Slip takes about 4 to 5% off at full load. A motor wound for one frequency should run only on that frequency.
Premium-efficiency minimums
| Motor size (hp) | 2 pole | 4 pole | 6 pole |
|---|---|---|---|
| 1 | 77.0% | 85.5% | 82.5% |
| 1.5 | 84.0% | 86.5% | 86.5% |
| 2 | 85.5% | 86.5% | 87.5% |
| 3 | 85.5% | 89.5% | 88.5% |
| 5 | 86.5% | 89.5% | 89.5% |
Large motors reach about 97% efficient. Small motors are often only 50 to 60%.
Largest fuse for small motors
| Motor size (hp) | 120 V | 240 V |
|---|---|---|
| 1/6 | 4.4 A | 2.2 A |
| 1/4 | 5.8 A | 2.9 A |
| 1/3 | 7.2 A | 3.6 A |
| 1/2 | 9.8 A | 4.9 A |
| 3/4 | 13.8 A | 6.9 A |
| 1 | 16.0 A | 8.0 A |
| 1 1/2 | 20.0 A | 10.0 A |
Fast-acting fuses suit blowers. Compressors and other high-starting-current motors need time-delay (dual-element) fuses, which ride through about 10 seconds of overload.
Insulation class and winding temperature
| Class | Highest winding temperature |
|---|---|
| A | 221 °F (105 °C) |
| B | 266 °F (130 °C) |
| F | 311 °F (155 °C) |
| H | 356 °F (180 °C) |
Locked-rotor code letters
| Letter | kVA per hp |
|---|---|
| A | 0 to 3.14 |
| B | 3.15 to 3.54 |
| C | 3.55 to 3.99 |
| D | 4.0 to 4.49 |
| E | 4.5 to 4.99 |
| F | 5.0 to 5.59 |
| G | 5.6 to 6.29 |
| H | 6.3 to 7.09 |
| J | 7.1 to 7.99 |
| K | 8.0 to 8.99 |
| L | 9.0 to 9.99 |
| M | 10.0 to 11.19 |
| N | 11.2 to 12.49 |
| P | 12.5 to 13.99 |
| R | 14.0 to 15.99 |
| S | 16.0 to 17.99 |
| T | 18.0 to 19.99 |
| U | 20.0 to 22.39 |
| V | 22.4 and up |
kVA per horsepower with the rotor locked. Locked-rotor amps are usually 2 to 6 times full-load amps.
Single-phase motor types
| Type | How it starts | Typical use |
|---|---|---|
| Split-phase | Start winding dropped out at about 75% speed | Fans and small units up to 1/3 hp; cap-tube systems whose pressures equalize |
| CSIR | Start capacitor in series with the start winding, dropped out at about 75% speed | Hermetic refrigeration compressors up to 3 hp |
| CSCR | Start capacitor (switched) plus a run capacitor that stays in | Large commercial hermetics and belt-drive blowers (1/6 hp and up) |
| PSC | One run capacitor, no switch. Low starting torque | Multi-speed blowers and fans; easy-start compressors with equalized pressures. Sensitive to low voltage |
| Shaded pole | Copper bands on the poles, no start winding | Small fans, 1/100 to 1/6 hp |
| Three-phase | No start winding or capacitor | 1 hp and up. Dual voltage motors have 9 leads: series for 480 V, parallel for 240 V |
| ECM | Brushless DC motor with an electronic module | Blowers and fans with soft start and variable speed |
Temperature and nameplate rules
- The hottest spot in a motor should be no more than about 72 °F above ambient. A typical maximum internal temperature is about 150 °F.
- Internal temperature is about the frame temperature (infrared thermometer) plus 20 °F.
- Internal overload protectors open at about 200 to 250 °F. After a trip a hermetic motor can take 1 to 2 hours to reset.
- A 5 to 10% voltage drop makes a PSC motor hard to start and overheated.
- Replacement motor: same specs, and the current should not be lower than the original (up to 10% higher is allowed).
- Start winding drops out at about 60 to 75% of full speed.
- Nameplate items to check: voltage, full-load amps, hertz, phase, RPM, hp, insulation class, duty (continuous or intermittent), code letter, service factor and thermal protection.
- Greasing: a small amount of grease every 2 to 3 months on greaseable ball bearings, with the drain plug out, then run 10 to 30 minutes. Wick-oiled sleeve bearings need 1 to 2 drops every 6 months.
Take it with you
All of these tables, plus the calculators, are in the HVACopedia app, offline.
Calculation aids and reference figures for licensed technicians. Always follow the manufacturer’s data plate and manual for the exact model, and local codes. Gas, electrical and refrigerant work must be done by a qualified, licensed person. Pressures are typical saturation values and change with load and airflow.